Waste-tyre recovery solution

A complete route covers feedstock preparation, feeding, thermal treatment, oil-gas separation, condensation, gas handling, discharge, steel management and output validation.

Configuration, throughput and output ratios remain project-specific.

Tyre recycling industry

Define the recovery route from tyre sources, project scale and downstream outlets

Waste-tyre projects commonly serve regional collection systems, transport fleets, mining and OTR tyre management, and rubber recyclers. A workable route connects collection, tyre-size variation, steel and dirt management, pyrolysis, and verified outlets for oil, carbonaceous solids and metal.

Common project settings

Regional tyre collection

Centralized passenger, truck and other end-of-life tyres require stable supply, storage and fire-management planning.

Fleet and transport operators

Tyre types may be more predictable, but replacement cycles and consolidated supply still need confirmation.

Mining and OTR tyres

Large dimensions, steel and dirt increase the importance of handling, cutting, pretreatment and feeding design.

Rubber recovery companies

Shredding, steel separation, thermal processing and carbonaceous-solid upgrading can be defined within one project boundary.

Feedstocks suitable for initial review

  • Passenger, truck, bus and common industrial vehicle tyres
  • Whole tyres, tyre blocks or rubber pieces with confirmed dimensions
  • Tyres that can be stored by category with controlled dirt and contamination
  • Projects with defined steel handling and downstream output objectives

Boundaries to confirm first

  • Cutting, debeading or shredding for oversized tyres
  • Moisture, dirt, metal and foreign materials
  • Different pretreatment needs for whole-tyre and continuous feeding
  • Testing and local outlets for oil, carbonaceous solids and steel

Typical waste-tyre recovery chain

01

Receive and classify

Record tyre type, size, weight, contamination and stable supply.

02

Pretreat

Apply cutting, debeading, shredding, screening or cleaning for the selected feeding route.

03

Closed thermal treatment

Thermochemically decompose tyre rubber under controlled conditions.

04

Manage oil, gas and energy

Separate and condense oil gas, then evaluate safe treatment and reuse of non-condensable gas.

05

Handle solids and steel

Cool and discharge carbonaceous solids in a closed system and recover or separate steel.

06

Test and route outputs

Test each stream against the agreed plan before sale, upgrading, reuse or disposal.

Main material streams and downstream work

Pyrolysis oil

Test boiling range, water, sulfur, flash point and other parameters before fuel use or distillation upgrading.

Carbonaceous solids

Cooling, screening, grinding or pelletizing may support further material or fuel evaluation; testing defines use.

Recovered steel

Clean and grade it for metal recyclers, with downstream agreement on contamination and quality.

Non-condensable gas

After cleaning, pressure control and safety checks, it may be evaluated for process heating.

Recommended inquiry inputs

  • Tyre types and size distribution
  • Photos of whole or shredded feedstock
  • Stable daily and annual quantity
  • Dirt, moisture and contamination
  • Operating route and annual hours
  • Planned outlets for oil, carbon solids and steel