A dismantling and material-separation line for frames, junction boxes, glass, encapsulants, silicon and metals.
Published models and values are references for early comparison. Final capacity, weight, power, shipment and configuration remain subject to confirmed technical documents.
PV-module recycling is a material-separation line, not one thermal machine
Modules are classified by technology, structure and condition before frame removal, junction-box removal, glass separation, size reduction, polymer treatment and fine separation.
After thermal treatment, silver, copper and silicon normally require further physical, chemical or metallurgical processing. Testing confirms recovery rate and material purity.
Product overview
Feedstock
End-of-life crystalline-silicon modules and qualified assemblies
Target materials
Glass, aluminium, silicon, copper and other metal routes
Main stages
Dismantling, glass separation, crushing, thermal treatment and fine separation
Selection inputs
Module type, dimensions, structure, condition, annual supply and purity targets
Process flow
Module classification
Frame and junction-box removal
Glass separation and size reduction
Polymer treatment and off-gas control
Separation of silicon, copper and other materials
System composition
Module loading and positioning
Frame and junction-box removal
Glass separation and crushing
Polymer treatment
Physical separation and dust control
Product collection and automation
Main outputs
Glass
Purity depends on dismantling and breakage.
Aluminium
Primarily recovered from the frame.
Silicon material
Requires downstream separation and purification.
Copper and other metals
Usually require fine separation or metallurgical processing.
Product and engineering features
Work backwards from module construction and recovery targets
Integrate dismantling, separation and environmental controls
Include purity and downstream routes in evaluation
Plan different capacities and automation levels
Frequently asked questions
Can all PV modules use one line?
Not always. Crystalline, thin-film and different encapsulation structures may need different routes.
Can thermal treatment recover silver and high-purity silicon directly?
Usually not. It is one stage before further separation, purification or metallurgy.
What data is needed for evaluation?
Module type, construction, dimensions, annual supply, existing dismantling, target purity and local environmental requirements.
Selection basis
Module construction and target purity define dismantling and separation
Crystalline-silicon, thin-film, framed, frameless and severely damaged modules require different assumptions. Define batch construction, dismantling, glass condition, encapsulants and downstream specifications before configuring mechanical, thermal or combined separation.
Module classification
Record technology, size, frame, backsheet, junction box, damage and contamination.
Safe dismantling
Remove frames, cables, boxes and accessible parts while controlling breakage, dust and sharp edges.
Layer separation
Compare mechanical, thermal or combined routes against glass condition and encapsulation.
Material acceptance
Downstream requirements define purity and packaging for glass, aluminium, copper, silicon-rich and metal-rich streams.