Supporting and upgrade equipment

Pyrolysis supporting equipment

Feeding, condensation, wax control, gas handling, solids discharge, control and retrofit modules for new or existing lines.

Published models and values are references for early comparison. Final capacity, weight, power, shipment and configuration remain subject to confirmed technical documents.

Supporting systems directly affect production-line reliability

  • Unstable feeding, insufficient condensation, wax blockage, gas-pressure fluctuation, hot solids discharge and missing control logic can prevent the main reactor from reaching its intended capacity.
  • RUNDA reviews mechanical interfaces, pipework, temperature and pressure, space, electrical supply, control protocol and outage windows before configuring a module.

Product overview

  • Use cases

    New-line integration, standalone modules, retrofits and backup systems

  • Common modules

    Feeding, condensation, wax control, gas, cooling discharge, electrical and control

  • Retrofit inputs

    Drawings, interfaces, operating data, fault records and site images

  • Selection input

    Diagnose the actual bottleneck before sizing the module

Process flow

  • Define the target or bottleneck
  • Check mechanical, electrical and process interfaces
  • Select the supporting module
  • Plan installation and outage
  • Commission the combined system and deliver training

System composition

  • Screw, hydraulic, ram, compaction or metered feeding
  • Oil-gas separation, wax removal, settling and staged condensation
  • Water seals, pressure stabilization, gas storage and process-gas purification
  • Solids cooling, sealed discharge, screening and downstream treatment
  • Heating, insulation, combustion and waste-heat recovery
  • Flue-gas, dust, odour, wastewater and emergency-condition interfaces
  • PLC/DCS, electrical, instrumentation, alarms and interlocks
  • Tanks, pumps, piping, platforms and packing modules

Main outputs

  • Stable feeding

    Matches material delivery to the reactor cycle.

  • Effective condensation

    Sizes heat exchange and collection to vapour load and ambient conditions.

  • Controlled gas handling

    Stabilizes pressure and organizes safe reuse.

  • Visible operation

    Uses instruments, alarms and interlocks to improve control.

Product and engineering features

  • Standalone modules or complete-line support
  • Diagnose bottlenecks and interfaces before retrofit
  • Check mechanical, electrical, instrumentation and process together
  • Project-specific installation, commissioning and spares

Frequently asked questions

  • Can supporting equipment be purchased separately?

    Yes, after mechanical, electrical, control and process interfaces are confirmed.

  • Which supporting module matters most?

    It depends on the bottleneck: feeding, condensation, wax, gas handling and controls require different diagnoses.

  • What is needed before a retrofit?

    Equipment list, layout, piping and instrumentation data, operating and fault records, site images and an outage window.

Supporting-equipment basis

Supporting equipment must match real interfaces and operating bottlenecks

Feeding, discharge, condensation, gas cleaning, dust control, storage, electrical and automation modules cannot be selected in isolation. Review equipment, media, temperature, pressure, materials, electrical, hazardous areas and controls before retrofit.

Locate the bottleneck

Use operating records to distinguish feeding, heat transfer, condensation, discharge, gas treatment and control limits.

Mechanical interfaces

Confirm flanges, diameters, elevations, supports, access, materials and media.

Electrical and control

Confirm voltage, frequency, load, signals, PLC protocol, interlocks and hazardous-area requirements.

Shutdown and retrofit

Define the outage, removal, site work, testing and responsibility for the existing line.

Confirm before supporting-equipment selection

  • Existing equipment list and flow diagram
  • Site photos, video and dimensions
  • Media, temperature, pressure and flow
  • Electrical, instrument and control interfaces
  • Fault or bottleneck records
  • Planned shutdown and retrofit boundary